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Contract spray drying, from trial to production.

Send us your liquid, concentrate or emulsion — or your specification — and we’ll develop the drying route, run trials and produce to spec in our dedicated food spray-drying plant in Dhule, India, with in-house testing on every batch.

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Multi-stage spray drying
Process
150 MT / month
Capacity
260 MT / month
Scalable to
Fine and granular powders
Powder formats

Two ways to work with us

  • Toll spray drying

    You supply the material. We prepare, spray-dry, test and pack it to your specification.

  • Contract manufacturing

    We source raw materials, develop the drying route and supply the finished powder to your specification, with customised packaging.

Either way, we start with a feasibility review and a trial run, so you can check the powder before commercial production.

Who this is for

  • Food and beverage brands

    Without their own drying capacity.

  • Ingredient and flavour companies

    That need additional spray-drying capacity.

  • Processors with seasonal raw material

    Who want a shelf-stable powder.

  • Product developers

    Scaling a formulation from trial to production.

What we can spray-dry

  • Fruit and vegetable

    Juices, pulps and concentrates.

  • Dairy

    Dairy-based powders, including cheese.

  • Fat and creamer systems

    Fat powders and non-dairy creamers.

  • Savoury

    Hydrolysed vegetable protein and sauce powders.

  • Specialty formulations

    Other specialty powders, discussed case by case.

Materials we spray-dry today

Tomato, Tamarind, Lemon, Mango, Strawberry, Banana, Soya HVP, Soya Sauce, Cheese, Sodium Caseinate, Calcium Caseinate, Fat, Palm Non-Dairy Creamer, Coconut Non-Dairy Creamer, Beetroot Juice, Caramel Color and Acacia Gum.

Our spray-drying capability

See how spray drying works
In-house chemical & microbiology lab
Lab
High-pressure spray drying
Atomisation
Vibro screener for particle size
Sieving
Food-grade plastic with silver liner, corrugated box, stretch-wrapped pallets
Packing
Dedicated drying plant for food products
Plant
From small trial runs to full production volumes
Scale

From brief to batch

Six steps from your first message to a shipment, and what you have in hand after each one.

Each step ends with something in your hands, shown in red.

  1. Brief

    You share the material, target powder specification, application and volumes.

    You receive: Acknowledgement and questions

  2. Feasibility review

    Our technical team assesses the material and the drying route.

    You receive: Feasibility response and trial proposal

  3. Trial run

    A small trial run on our spray-drying line.

    You receive: Trial samples

  4. Approval & specification

    You evaluate samples in your application and we agree the specification.

    You receive: Agreed specification and quote

  5. Commercial production

    Scheduled production with checks in our chemical and microbiology lab.

    You receive: Tested powder

  6. Packing & dispatch

    Packed to the agreed format and dispatched.

    You receive: Shipment with documentation

What to send us

The more of this you can share, the faster our feasibility review. Missing something? Send what you have and we will ask for the rest.

Start a project brief

  • About the material

    What you want dried

    • What the material is, and its current form (juice, pulp, concentrate, slurry, emulsion, paste)
    • Total solids or Brix, if known, and any heat sensitivity
    • Who supplies the raw material

  • The powder you need

    What it has to do

    • Target powder: moisture, particle size or form, colour, solubility
    • Carrier constraints (for example, whether maltodextrin is allowed)
    • End application and how the powder will be used

  • Volumes and logistics

    How much, where and when

    • Expected volumes: trial, then monthly or seasonal
    • Packaging preference and destination country
    • Timeline and any certifications you require

Quality on every batch

Raw-material checks, controlled processing, and chemical and microbiological testing in our in-house laboratory, with traceability from raw material to finished batch.

Quality & certifications

  • ISO 22000:2018

    Certified by TQ Cert

    Food safety management system covering hazard control from raw material to dispatch.

  • HACCP

    Certified by TQ Cert

    Food safety hazards identified and controlled at critical points in manufacturing.

  • HALAL

    Certified by Halal India

    Halal certification for supply to Halal-requiring markets and customers.

  • FSSAI

    Licensed / registered by Food Safety and Standards Authority of India

    Licensed under India’s food safety regulator.

Why work with GJ Foods

  • Spray drying is our core business

    High-pressure, multi-stage spray drying in fine and granular formats.

    Multi-stage drying since 2021; granular powders since 2017

  • Raw material to powder under one roof

    Fruit and vegetable pre-processing — peeling, washing, hot-break and evaporation — feeds our dryers.

    Pre-processing line at our Dhule plant

  • A dedicated food plant

    Our drying plant handles food products only.

    Not shared with non-food production

  • In-house testing on every batch

    Chemical and microbiology laboratory on site.

    Batch traceability from raw material to finished batch

  • Scale that grows with you

    From small trial runs to full production volumes.

    180 MT/month capacity, scalable to 260 MT

  • Certified

    ISO 22000:2018, HACCP, HALAL and FSSAI.

    Certified by TQ Cert and Halal India

Start a project brief

Tell us what you want to spray-dry and we will get back to you.

e.g. tomato paste ~28 °Brix; cheese slurry; oil-in-water emulsion with 40% fat

Contract spray drying: common questions